Aluminum
Low density, good machinability, natural corrosion resistance, and broad finishing options make aluminum the usual starting point for prototypes, housings, fixtures, and machine components.
| Grade | Best suited to | Watch for |
|---|---|---|
| 6061 | General housings, plates, brackets, fixtures, and structural parts. | The practical default when moderate strength and good machinability matter. |
| 7075 | Highly loaded, lightweight tooling and structural components. | Higher stock cost; less suitable for welding and some cosmetic anodizing requirements. |
| 5052 sheet | Bent covers, enclosures, panels, and fabricated sheet parts. | Use for formed sheet work, not as a substitute for machined 6061 plate. |